What could be malfunction at the circulation pump?
In private houses and summer cottages are often installed. With all the variety of models in today's market, the principles of operation of the instruments are no different. Any malfunction of the heating pump leads to the fact that the entire system stops. A little pleasant in what happened, because without heat, the house will not be comfortable and cozy. It is important to immediately apply for the help of a specialist in the service center or, if there is tools and appropriate skills, repair the circulation pump of heating with your own hands. In this article we will give tips on preventing breakdowns, as well as consider the most common damage to the heating systems.
The service life of heating equipment depends on the right operation. Observing some non-good rules, you will save the property from damage:
From time to time (preferably at least 1 time per month) pay attention to maintenance. Such a warning step provides a well-coordinated operation of the system and will prevent the late breakdown, and respectively, the repair of the heating circulation pump.
Regularly check the serviceability of the equipment. The inspection scheme includes visual inspection and high-quality performance indicators:
Composite parts of the circulation pump
Many typical heating equipment malfunctions can be established by their own. It is enough to have an idea of \u200b\u200bthe pump design, a set of tools and minimal knowledge in the repair area. It is also important to know how to disassemble the heating circulation pump. Before restoring damage, check the power supply. The voltage must comply with the stated technical passport.
Below are the common heating pump malfunctions, their causes and methods for solving problems.
Problem number 1. Noise pump heating
The reasons: | Remedy methods: |
1. Pump has fallen long and the engine shaft oxidized | ● disassembling the heating pumpit begins with disconnecting the supply of electricity; ● freeing the pump and adjacent pipelines from the remnants of the coolant; ● Remove the locking housing of the pump screws and the engine; ● disassemble the electric motor and rotor; ● It is necessary to rest in the working notch, turn the rotor hand. |
2. A foreign object blocks the wheel | ● Disconnect the heating device; ● From the pump and adjacent pipelines, remove the coolant; ● Remove the locking housing screws and the engine; ● get a foreign body; ● Insert the mesh filter to protect the inlet pipe from dirt and scale. |
Problem number 2. The equipment does not rotate and does not make up characteristic sounds.
Tester Check the power supply and voltage on the terminals, and correctly connect the device to the power supply. Many models have a fuse that quickly blows up from voltage jumps. Solving the issue - Replacing the fuse.
Problem number 3. When switching on circulation pump noise
When the air is accumulated in the pipeline, uncharacteristic noise appears. Solution - . If you install an automatic node at the top of the pipeline, the air will be automatically produced.
Problem number 4. Heating equipment does not turn on
The problem is in power supply. Check the phases and fuses. If the inspection did not fix the situation, the drive winding is most likely. In this case, self-repair is impossible.
Problem number 5. The pump is turned on, but turns off in a couple of minutes of work
If the wires are connected incorrectly, then it is necessary to repair the circulation pump with their own hands. Look at the terminal box and check the connection of the wires by phases. Also, if the contact of your fuse is weak, it must be removed and cleaned all the stuck elements.
Problem number 6. Strong vibration pump
The most common cause of the repairs of the heating pump with their own hands is the amortization of the bearing. Replacement details eliminates malfunction.
Problem number 7. Insufficient pump pressure
It is necessary to prepare the equipment in advance to the heating season
In order to do not engage in the repair of the heating circulation pump, it is necessary to check its serviceability before the onset of cold.
Before dismantling the device, a number of preparatory actions must be made.
First of all, check whether there is a voltage supply to the device terminals. The indicator will help in this issue.
Often the repair of the heating pump is preceded by a fan lock. In the process of use, due to chemical impurities in the coolant, salts are postponed on the fan. Turning a screwdriver shaft, the system will earn again.
If the specified actions did not solve the problem, make sure your circulation unit is generally disassembled. Some models are simply not subject to recovery. Detail of the repair of the heating pump is presented in the video.
Preparatory stages before dismantling equipment: to de-energize the heating device; overlapping bypass, but water circulation is not stopped; Install the backup pump (in case of protracted repair work); Direct disassembly pump.
By purchasing heating equipment, check the ability to repair the heating unit at home by own forces. Ask the consultant whether there are spare elements for the device. Sometimes it is easier to put a new device than to engage in exhausting troubleshooting.
Circulation pumps of various types today are often used in country houses and dachas, which makes it possible to make the operation of autonomous heating systems more efficient and while saving on energy resources spent. Meanwhile, at the failure of such a hydromachine, the entire heating system ceases to function, which puts its user before choosing: use the services of qualified professionals or repair the heating circulation pump with their own hands.
The reasons for the breakage of circulation pumps, the types of which differ from each other with certain constructive features are associated both with non-compliance with the rules of operation of such equipment and with the quality of the coolant, drops in the power supply network, as well as a number of other factors. Before deciding on the independent repair of circulation pump, it is necessary to understand the design and principle of the operation of such a device, which will make it possible to establish the exact cause of its failure and eliminate it.
Not knowing the circulation pump device, you will not only be able to repair such hydromachines, if there is a need for this, but also to deal with regular maintenance. The design of circulation pumps is:
There is a circulation pump regardless of its constructive design according to the following principle.
As mentioned above, depending on the design features, the heating circulation pump may relate to different types. So, allocate devices with a rotor:
In private homes, the circulation pumps "wet" type are most commonly used.
In circulating pumps of the first type, which are used mainly to equip household heating systems, the rotor is constantly in a liquid medium. This contributes not only to the lubricant of moving elements, but also to their effective cooling. The main advantages of the equipment of this type should be attributed to:
Meanwhile, the pumps with a "wet" rotor, if we talk about their disadvantages, differ not too high efficiency, can be installed only in a horizontal position and are very critical to the absence of fluid in the heating system.
The pumps with the "dry" rotor are installed in separate boilers and are used in systems heating large areas.
The drive motor of pumps with the "dry" rotor is carried out in a separate unit. Rotation from the electric motor shaft is transmitted to the impeller by means of a special clutch. Unlike devices with a "wet" rotor, this type of pump is characterized by a higher efficiency (up to 80%), but also a more complex design, which somewhat complicates procedures for their maintenance and repair. Circulation pumps with a "dry" rotor are cut into the pipeline and fasten their housing to the wall, for which a special console is used.
In order not to encounter situations in which the circulation pump installed in the heating system will require repair, it is necessary to strictly follow the rules of operation of such equipment that are as follows.
Inspect the circulation pump and check the correctness of its work is necessary monthly. Such events allow us to identify malfunctions in the work of the equipment at the initial stage and promptly take appropriate measures.
Checking the circulation pump for the correctness of the work includes such actions as:
You can select several of the most typical of circulation pumps of faults that are completely realized with their own hands. It is possible to identify such malfunctions according to characteristic features, even without disassembled the pump and without applying complex diagnostic equipment.
The cause of the situation when the pump is noise, but the impeller is fixed, often the oxidation of the shaft of the drive motor. This may occur due to the fact that the hydromist was not used for a long time. To repair the heating pump with your own hands with such a fault, you must perform the following actions:
Circulating pump disassembled
The pump will be noise, but do not work in the event that a foreign object hit its inside, which blocks the rotation of the impeller. To repair the circulating pump in such a situation, the following steps:
If the included circulation pump is not no cozy, but also does not work, there are problems with power supply. To identify the cause and elimination of such fault, the disassembly of the circulation pump may not be required: using the tester, check the level and the presence of voltage on the terminals of the device. In many cases, to eliminate such a fault, it is enough to connect the pump to the power supply network.
If there is a fuse in the circulation pump design, it could overdo the voltage in the power supply in the electrical outlet, which can also be the reason why it does not work and the heating pump does not turn on. To restore the pump operation, it is enough to simply replace the blown fuse.
In the event that a layer of lime deposits was formed on the inner surface of the stator, the pump will periodically stop. To solve such a problem, you need to disassemble the pump and clean all its internal parts from lime deposits.
The cause of the strong noise of equipment during fluid pumping may be in the pipeline of a large amount of air. To eliminate such a problem, it is enough to keep air from pipes. In order not to encounter this in the future, you can install a special node at the top of the contour of the heating system, which will be released from the pipeline automatically.
If the housing of the hydromachine is strongly vibrated when pumping the coolant, it may say that the bearing that ensures the rotation of the impeller, was strongly worn out. Repair of the circulating pump for heating in this case is to replace the worn bearing.
The end graphite bearing of the pump "Grundfos"
Among the causes of the fluid pressure inconsistency with the regulatory values \u200b\u200bat the output of the centrifugal pump, the following can be called.
The indicated problem is eliminated in accordance with the reason that caused its appearance.
The reasons for such a malfunction can be an incorrect connection of phase wires in the terminal box, bad or oxidized contacts in the safety unit of the device.
This is another trouble that when operating such an equipment is found quite often. Why is the circulation pump heats? Causes may be different, but such a situation always suggests that your equipment works with an increased load.
Thus, with many situations in which the circulation pump does not work or work incorrectly, it is possible to cope with independently, without resorting to the services of qualified specialists and not acquiring expensive parts and components for repair.
Before the heating season, in order not to encounter subsequently at the failure of the circulation pump and its repair, it is necessary to prepare the device to a long period of intensive work accordingly.
Before disassembling the circulation pump, if there is a need (for example, when repaired), it is necessary to turn it off from the power supply and remove from the pipeline by unscrewing all the fastener threaded items.
After the pump is dismantled from the heating system, you can proceed to its disassembly:
After that, access to all internal pump details will be provided, they can be examined, clean or replace with new, if there is a need.
A very good sequence of disassembling circulation pumps of various models for repair demonstrates video that is easy to find on the network.
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Repair of the circulation pump with their own hands - step by step instructions
Circulating pumping devices are very popular with owners of private houses and dachens. The range of pumping equipment is quite wide, but the general principles of the device are the same. Such equipment can stop from minor damage for example: what to do? Take a broken pump to the service center? It costs money, and in many regions of serving companies simply not. Therefore, the economic owner of the house should know how to install.
To understand how to independently disassemble, maintain, repair the circulation pump you need to know its device. Such equipment is arranged as follows:
After turning on the electrical circuit, the engine begins to rotate the rotor with the impeller fortified on it. A liquid is supplied to the central part of the pump. The blades rotate and discard the water or another coolant to the outer part of the case. Under the action of centrifugal forces, the liquid moves and enters the outlet nozzle of the pump.
Currently, there are two main types of circulating pumping devices.
In order not to disassemble or repair your equipment once again, it must be operated correctly.
From time to time, it is advisable not less than once a month, it is necessary to produce an external inspection and verification of the quality work of your circulation pumping device.
In circulation pumping devices, there are a number of typical faults that can be eliminated independently. Each block will describe the signs of malfunction, its causes and repair actions with their own hands.
The reason can be engine shaft oxidation with long-term pump. Problem troubleshooting instructions.
The next reason for such a malfunction can be non-foreign objects.
Also the reason for the absence of rotation can be no power. To do this, we check the presence of power on the terminals in the box and the correct connection of electrically conductives.
The main reason for such a malfunction can be no power supply or insufficient network voltage. To eliminate, check the tester tension on terminals and, if necessary, the correct connection of the device to the power supply.
Many electric pumps are equipped with a fuse. With voltage jumps, it burns out and requires replacement.
The reason for such a malfunction can be the deposition of lime scale between the stator and the rotating rotor. The fault is eliminated by dismantling the electric motor and its cleaning from limestone deposits.
The reason for such a malfunction may be air in the pipeline of the heating system. To eliminate it, it is necessary to release air from pipes. For automatic release of air, it is recommended to install automatic node in the upper segment of the pipeline.
If a sharp noise is accompanied by increased vibration, it is recommended to increase the pressure at the input to the pumping device. The insufficient pressure can be compensated by increasing the coolant level in the system.
The reason for such a malfunction is usually becoming strong bearing wear, providing rotation of the impeller. The fault is eliminated by replacing the worn bearing.
The cause of such a defect can be an incorrect direction of rotation of the wheel with blades. The cause of such a phenomenon is usually incorrectly connected phase in three-phase equipment connections.
Also, the reduction of pressure can be caused by an increased viscosity of the coolant, then the impeller meets too much resistance. To eliminate, you must clean the filter from deposits on the inlet nozzle, check the cross section of the incoming pipeline and set the necessary pump adjustment parameters.
Most likely, the cause of such a malfunction can be an incorrect connection of wires by phases in the terminal box. Perhaps the fuse on your pump has not sufficiently tight contact. Remove it and clean the clamps.
In order for your uninterruptedly worked around all the cold season, it is necessary to carry out regulatory service before the heating season.
If the test launch of the equipment revealed disadvantages of the pump device, which cannot be eliminated without disassembling it and disassembly, you will have to perform the following operations.
The dismantling of the pump before repair is especially necessary, there are your heating pipelines metal-plastic. Repair "on weight" can damage such pipes.
With serious repair of pumping equipment, not only its disassembly is needed, but also disassembly. It is performed in the following sequence.
It should be carried out independently of the circulation pumps only after the end of the warranty period or if it is impossible to obtain qualified technical assistance. A number of nodes of pumps is quite difficult to find in a free sale. It is usually caused by the trading policy of the manufacturers, so be prepared for the fact that in some cases it is cheaper to purchase new equipment, and not to repair broken.
In order to get acquainted in more detail with the technology of repairing circulation pumps, see the learning video.
The main purpose of the circulation pump is to create forced circulation in the home heating system. With it, it is possible to improve the process of heat transfer, increase the efficiency of the system, as well as to save on materials - for the device of the heating system with forced convection, you can use pipes with a smaller diameter than it is required when installing the heating system with natural convection.
Modern circulation pumps are available in two types:
Why is the noise circulating pump? The fact is that for cooling the engine, the device with a "dry" rotor is equipped with a fan, which during operation and creates elevated level noise. Such equipment is used in homes with a large area and is installed in a special room.
Devices with a "wet" rotor are arranged in such a way that when working in the system, the rotor is completely immersed in the pumped liquid. The coolant not only washes the sliding bearings, but also cools the engine. Thanks to this principle, the pump does not need the use of the fan, which significantly reduces the noise level during its operation. It is often difficult to determine the sound works with a "wet" rotor or not. This type of equipment is installed in the premises near which people live. However, what should I do if the pumping equipment began to buzz while working? We highlight the main causes of problems and ways to eliminate them.
The main condition for the long-term and fragible operation of the device is the competent installation, which is made with a clear compliance with the manufacturer's recommendations.
If the circulation pump is buzzing, you should make sure that all installation operations are made without disorders. To prevent the occurrence of this problem, experts are recommended to install a pressure membrane tank (hydrocompensator). With it, you can control the static pressure in the system. The membrane tank will exclude cavitation loads that not only contribute to the creation of the Gula, but also negatively affect the service life of the device.
In order to create comfortable conditions for accommodation in the house, you should choose the right place to install the pump. It should be determined by the design features of the equipment. Special attention should be paid to the water purification used in the system.
Many are worried about why the circulation pump is buzzing at the beginning of the heating season? As a rule, this is due to the fact that when filling communications with liquid system, air enters thermal conducting pipes and the housing of the rolling device. Remove air traffic jams through special holes equipped with screw plugs. Valves to remove air from the system should be located at the upper points of the elements of the heating system. Before each starting system, make sure that there is no air in the system. Modern models of circulation pumps due to their design features do not need prophylaxis. Eliminate dirt accumulated during the summer downtime, it is possible when you turn on the pumping motor to the maximum power.
Circulating type pumps with automatic adjustment during operation do not create noise in thermostatic valves of pipelines. They quickly react to
the slightest changes in the heating system. For example, when opening or closing the thermostatic valve, the device automatically changes its specificationswithout spending electricity over the norm. Devices with electronic adjustment do not need manual lifting.
So, the hum in the heating system is most often caused incorrectly selected (heavy duty) pump. When the device is selected, it is necessary to consider the technical characteristics of the system.
Circulation pump can be buzzing as a result of mechanical breakdown. It is possible to eliminate it only after mounting and disassembling the device. As a result of long-term operation of the equipment, technological gaps increase. It is possible to solve the problem by replacing the adjusting washers. This measure will prevent the axial beating of the engine shaft.
Also the cause of loud operation of the pump can be the wear of the working surfaces and the shaft sleeves. In this case, it will take a replacement of parts that have come to a malfunction with the simultaneous shaft ross. This will help to prevent the radial bias of the nodes.
The causes of the occurrence of the noise of the cyclic type in the circulation pump are the burning of the motor windings or inter-touch cliffs. Eliminate such breakdowns under the power to repair electric motors with professional skills and the desired set of tools.
How to disassemble and repair the heating circulation pump with their own hands
5 (100%) Votes: 1Owners of country houses are equipped with individual heating. This is due to a number of reasons: there is no centralized highway, the search for the most economical option, the convenience of heating (i.e. the ability to include the heating system regardless of the time of year).
Check the price and buy heating equipment and related products you can have. Write, call and come to one of the shops in your city. Delivery throughout the Russian Federation and CIS countries.
The key link in such a system is circulation pump Heating. It is responsible for creating a forced circulation of hot fluid for heating at home. Very often in work circulating pump There are failures and defects, which urgently need to be eliminated, otherwise the entire system can simply fail. In the article, we will look at the reasons for the circulation of the circulation pump.
Circulation pumps
If you do not know what the principle of operation of the circulation pump is, it will be difficult for you to make repair and maintenance.
The circulation pump is designed from the following elements:
Circulating pumps There are two types:
At the units with a wet rotor, this item is placed in a liquid medium. Such pumps are usually supplied with household heating systems. Due to the fact that the rotor is located in the liquid, all moving parts are not only lubricated, but also efficiently cooled.
The main advantages of this type of circulation pump are:
As disadvantages of pumps with a wet rotor, it is worth considering a little productivity, they should be mounted exclusively in a horizontal position. Also, if there will be no liquid in the heating system, such devices may fail.
Circulation pump and pump
Drive engine pumps with dry rotor is highlighted in a separate group. Rotation from the electric motor shaft is transmitted to the impeller using a special coupling. Compared to the previous view, this is characterized by higher performance, efficiency reaches 80%. Also, the design of units with a dry rotor is more complicated, in connection with this, it is somewhat more difficult to maintain and repair.
There are situations where the heating circulating pump does not work. Many of the problems can be eliminated independently. You can learn the faults in a number of distinctive characteristics for them.
Users are often wondering: why is the heating circulating pump buzzing and what to do in this situation? Often, the noise of the pump and at the same time the complete immobility of the impeller occurs due to the oxidation of the shaft of the drive motor.
This situation may happen due to the fact that the hydromoline has not functioned for a long time. In order to repair the pump with your own hands, you need to perform a sequence of actions:
Composite parts circulation pump
The pump will make noise, but do not function and in the event that a foreign object will fall inside the design, which will be an obstacle to the wheel rotation. Here you need to check the heating circulation pump, find an excess part and resort to the repair of circulation pump:
It is important that the temperature mode of the device is identical to the temperature regime of the coolant pipe. If he rose, then the shortcomings were made in the installation process or you simply use it wrong. The reasons why the device can be warm up:
If the pump does not make any noise, but it does not function, then some kind of electrical power facilities are possible. It is important to know how to check the heating circulating pump in this case.
For this, it is not necessary to resort to the disassembly of the unit. You need to take the tester and check the level and presence of voltage at the terminals of the device. Most often, it is enough to solve this problem only to make the correct pump connection to the power supply.
If a fuse is present in the circulation pump design, he could simply turn into the voltage transmission process into electrical networks.
In order to bring the pump to action, you need to replace the blown fuse.
Circulation pump power supply circuit
If you encountered a situation when a layer of lime deposits appeared on the inner walls of the device and the functioning pump is periodically turned off, then you need to urgently solve this problem.
You need to disassemble the device and clean all its inner parts. The procedure should be performed as soon as possible. The lateness is fraught with the final failure of the circulation pump.
Release of air from the circulation pump
Often loud noise It appears due to too much air in the pipeline. In order to solve the problem, you need to know how to pull the air from the heating circulation pump.
To solve this problem once and for all, you can install a special node in the upper portion of the heating system, which will independently produce air from the pipeline.
Here, most likely the problem is to wear the bearing. All you need to do is replace this detail.
Bearing circulating pump
To repair the circulation pump, it is necessary to make it dismantle and high-quality disassembly.
Initially, the device must be turned off from the electrical network. To disconnect the cable from the terminal box, it is necessary to remove the housing from the power supply unit. Then you need to overlap the water supply by side valves and drain the residue in the system. Next, the pump must be unscrewed by a hex screwdriver.
You may encounter a problem when the bolts are baked. They need to moisten the WD-40 fluid and after 20-30 minutes try unscrew again.
After dismantling, you must remove the device cover. Under it there is a rotor with a wheel and blades. You need to remove the rotor, which is usually fixed with bolts. So you will get free access to the inner details of the pump. Then you should carefully inspect the device and troubleshoot.
Summing up all the above described, it is worth noting again that the circulation pump is a very important element of the heating system on which serious functions are assigned. That is why it is very important to control his work and carry out regular service. In the event of malfunction failures, you need to immediately take the necessary measures, otherwise you can run your unit simply fail.